KEEPING THE WASTE OIL OUT When I disassemble an engine, I always leave it upright until I’ve removed and dropped the oil pan. The rest of the disassembly will be much cleaner as the parts won’t be dripping with the remaining tramp oil that doesn’t all get fully...
CHAMFER REMOVAL Shallow head fasteners like flywheel bolts can be a challenge to remove without rounding the head off. I place a socket in my metal lathe and face it flat to eliminate the chamfer. I get full contact with the fastener and fewer stripped heads. Dave...
HANDY HOLE TRANSFER PUNCHES When fabricating gaskets, exhaust flanges, etc. , a set of hole transfer punches can make the job easier. However if you do not have transfer punches, or if they're always at the other end of the shop, this little trick comes in handy. Set...
COUTERWEIGHT CLEARANCE When installing a shorter connecting rod than a crankshaft was meant for, it is sometimes necessary to clearance the counterweights. A quick reference we do is to use the shorter connecting rod as a guide to mark how much counterweight needs to...
SET-UP STEMS When checking in heads, it's nice to just use “Set-up Stems” instead of having a box of miscellaneous valves for testing. They can at least tell you if the valve guides are useable or worn. I have the common sizes, the ones I use a lot and plan to add...
THE GROOVY SPOT When I cut the oil groove in lifter bores, I put ink on the top of the cutting tool with a metal marker. It makes it easier to see which side the carbide cutter is on to be sure to cut the grooves on the passenger side of the lifter bores. Then I touch...