STICKY SITUATION This trick got me through a job that I didn't have the correct tooling for. I don't have a keyway rod hone mandrel in 1.375" so I cut a piece of 1/4" key stock in half to keep the shoes and stone on my mandrel from catching and sticking in the keyway...
PROTECT YOUR INVESTMENT Whether you own a shop or work in a shop, take care of your investment in measuring tools. If you've ever damaged one you know what I mean. I always set them on shop rags in an old valve box while using them. They stay cleaner and don't get...
REFILLS When balancing a crankshaft for heavier parts, often you must add metal in an existing hole. If the hole was drilled with a regular drill bit, versus a spade drill, the hole can be irregular and oversized. It can be time consuming to try to make a slug that...
EXTRACTING SHARP EDGES I like to chamfer the sharp edges on lifter bores after shotblasting blocks. I use a spiral flute extractor and just rotate it clockwise a few times with my fingers to remove any peened over edges. I find that it works better than a lot of my...
BLOW THROUGH VACUUM If you end up chasing threads or tapping on a machine and don’t want to make a mess blowing them out, here’s a quick tip. Drill a hole in your vacuum cleaner nozzle and feed your blow gun nozzle through it. Now suck the chips up as you blow the...
CHUCKS AND MORE CHUCKS A few rookie tips that a few old timers may have forgotten: The risk of a drill bit slipping in a Jacobs chuck, gouging the drill shank, can be significantly reduced by tightening all 3 "holes" in the chuck with the chuck key. When clamping the...