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BACK SPOT-FACE CUTTING TOOL
Jul 21, 2025 | TOOLING
An aluminum transmission's mounting bolt hole needed to be spot faced after a TIG welding repair. The situation called for a Back Spot Face Cutter, however the size cutter needed was not available. To make a cutter, I turned a short section of threads off the end of a...

PUSHROD HOLE PILOT
Jul 21, 2025 | CYLINDER HEADS
Over the years we've all had to do screw-in stud conversions on small block Chevs. I made up a pilot by milling flats to fit the pushrod slot width and turned two different diameters to fit the two slot lengths they have. I used a 7/16 rod and milled the flat .322”,...

THE SHARPIE STRIKES AGAIN
Jul 14, 2025 | BLOCK WORK
When I'm boring a block, I draw a little line on the micrometer with a felt tip, once it's set. This way I can see at a glance that I haven't inadvertently loosened the lock screw and/or changed the setting. You don't really have to focus in on the setting each time,...

CAM PLATE DRILL GUIDE
Jul 14, 2025 | CAMSHAFTS & VALVE TRAIN
In order to correctly locate and drill a small block Chevy block for an O.E. cam thrust plate, we made a jig from an aluminum leaf spring bushing. It locates in the cam bearing bore, and the top is machined for the I.D. of the thrust plate. It works like a charm! Rich...

CHUCK UP A PAINT PEN
Jul 7, 2025 | CRANKSHAFTS & CONNECTING RODS
When I’m balancing a crank and need to add Mallory-metal, I chuck a marker or paint pen into the drill and peck a mark on the counterweight. Once I remove the crank to go to the mill to drill through the side, I have a nice reference for where to center the hole. Big...

A LITTLE DAB
Jul 3, 2025 | BLOCK WORK
It is good practice to lube up the main cap registers on aluminum blocks before seating the main caps. I have noticed the registers will peel aluminum when driving a steel main cap into place. Applying a thin layer of high-pressure grease to the cap and block will...