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POLISHING ARBOR
May 1, 2016 | TOOLING
POLISHING ARBOR I made an arbor to polish piston pins and pilot bushings that can be chucked up in my lathe, or even in a drill chuck. First I cut off the head of a long carriage bolt. This one was 3/8” coarse and will fit in a small drill chuck. Then added a nut,...
BMW UNDER PRESSURE
May 1, 2016 | CYLINDER HEADS
BMW UNDER PRESSURE One of the most difficult heads to pressure test is the BMW DOHC 6 cylinder. It is nearly impossible to plug the water outlet on the side of the head, until now. A “T handle drain plug” from a boat is the perfect size, and easy to install and...
MAKING THE SEAL ON WET HEADBOLTS & STUDS
May 1, 2016 | ASSEMBLY
MAKING THE SEAL ON WET HEADBOLTS & STUDS 40 to 50% of our business is hi-performance boat engines, and the head bolt/stud sealing is critical on these engines. Jet boats use “waste” water from the jet pump to cool the engine and the pressure applied to the water...
PRICE TALK
May 1, 2016 | OPERATIONS
PRICE TALK The phone rings, “How much is a valve job on a pair of early 350 heads?” Sound familiar? These are generally the first words you hear from a customer and seem to reflect the fact that your prospective customer’s first concern is COST. Should you quote a...
FEELING RAIL GAP
Apr 1, 2016 | PISTONS & RINGS
FEELING RAIL GAP It can be very difficult to check end gap on oil ring rails or gapless ring rails. I opened up the gap on a top ring of the appropriate bore size and squared it in the cylinder with a tool made from a scrap sleeve. Just set the rails on the top ring...
COVER YOUR GLASS
Apr 1, 2016 | DISASSEMBLY & CLEANING
COVER YOUR GLASS To make the glass in our glass-beading machine last longer, we cover the inside with duct tape, leaving a small open port to view the work. When this gets cloudy, we remove another small piece of the tape. Our glass lasts much longer now before it...

