BROWSE BY CATEGORY
BROWSE ALL SHOP SOLUTIONS
PLUG EXTRACTION 101
Oct 1, 2015 | DISASSEMBLY & CLEANING
PLUG EXTRACTION 101 Many Toyotas and Hondas have spark plug tubes on their cylinder heads. When these heads get over heated, it can melt the spark plug boot in the tube. Some of these tubes do not come off. There is a way to get the boot out quickly and easily. With...
MEASURING TOOL MAINTENANCE
Oct 1, 2015 | OPERATIONS
MEASURING TOOL MAINTENANCE I was once in a shop where the Sunnen dial bore gauge setting standards were so worn on their Sunnen CF1126 that it messed up every job in the boring department and no one noticed. The ends of the changeable standards had divots worn in them...
GOT A HANDLE
Oct 1, 2015 | CYLINDER HEADS
GOT A HANDLE I like to use my Serdi pilots as go-no-go gauges when I hone valve guides. I made this aluminum handle from a piece of 1-1/2” diameter rod. I turned the outside for a comfortable grip and bored the center to hold my pilots. I select the appropriate one...
Don’t Fall Off Your Rocker Pins
Sep 1, 2015 | CYLINDER HEADS
Don’t Fall Off Your Rocker Pins Several types of Honda heads have a rocker panel with a set of three rockers together. These rockers have pins that can easily fall out and be lost once the rocker panel is removed from the cylinder head. Before removing the panel, use...
Exploding Piston Trick
Sep 1, 2015 | DISASSEMBLY & CLEANING
Exploding Piston Trick One of the more distasteful disassembly jobs in our shop involves hypereutectic pistons. It seems that no matter what fixtures we use we still end up with the occasional piston “explosion.” I believe we have come up with a few workable solutions...
Shoe Repair
Sep 1, 2015 | CRANKSHAFTS & CONNECTING RODS
Shoe Repair When my CR honing shoes get worn funny, I set up the mandril in my lathe and turn them down to straighten them out. I also cut a couple grooves on the ends. This helps to keep the shoes straight while honing. I’ll even turn new shoes to get them in line...

