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DIGITAL READ OUTS
Jun 20, 2019 | TOOLING
DIGITAL READ OUTS Here are some inexpensive digital read outs (DRO) I’ve added to various machines in the shop. On the seat and guide machine it’s great to be able to set seat depths for different cutters on the same head without setting the end stop for each one. You...

BEING ORGANIZED IS UP LIFTING
Jun 1, 2019 | OTHER SHOP WORK
BEING ORGANIZED IS UP LIFTING I made these lift chains for the 3 most common sizes with nuts to keep them together. I welded the T-handle to the top of the bolts to speed up installation. Because of their low cost, I have them stored where ever I might need one around...

MODIFIED OIL RAILS
Jun 1, 2019 | PISTONS & RINGS
MODIFIED OIL RAILS When file fitting rings I also like to add a radius to the backside of the oil ring support rails, at the gap. I rough in the radius on the belt sander and then finish it on the debur wheel on my ring grinder. Without adding this radius to the...

“CLEANLINESS IS NEXT TO GODLINESS”
Jun 1, 2019 | ASSEMBLY
"CLEANLINESS IS NEXT TO GODLINESS" You would not think of warrantying a newly rebuilt engine if the customer bolted on a dirty oil pan, crusty pick up screen, old sludge filled valve covers or even a Chevy intake manifold the was losing carbon out of the heat shield,...

FUEL LINE CRACKS
May 1, 2019 | ASSEMBLY
FUEL LINE CRACKS When rebuilding large diesel engines like Caterpillars with high pressure fuel lines running along the blocks or heads, make sure to install all of the factory line clamps and hold downs back in the factory location. They are designed to hold these...

HOMEMADE HEAD BENCH
May 1, 2019 | CYLINDER HEADS
HOMEMADE HEAD BENCH I fabricated an easy to clean steel topped cylinder head bench. Wrapping over the edge allowed for drilling holes, then inserting adjustable pipe holders. I can easily position any passenger car or light truck head for various work performed, from...